Impressively-rebuilt ultrasonic converters
The purpose of rebuilding converters is to save you money when compared to buying a brand-new one instead. With that in mind, USCT doesn’t just go right into offering you rebuilt ultrasonic converters when you reach out to us.
When you send your converter to USCT, we will perform a free physical examination and test to find out exactly why your converter failed. Through these tests and examinations, we can determine if it was, in fact, the converter that caused your problems or not. Sometimes, we find that it is not the converter at all, but rather something else in the welder causing the problem—such as a failed horn or bad amplitude control board.
Once we know the cause of your problem, we can then begin to offer you the solutions you actually need so you don’t have to waste any money getting your system back into working order.
Rebuilt rebuilding dukane & branson ultrasonic converters
The main component of a converter, no matter the manufacturer, is known as the driver. The driver includes 4-6 piezoelectric ceramics in a 20 kHz system and 2-4 ceramics at various other frequencies. These ceramics are separated by stainless steel wafers that distribute positive and negative ground across each ceramic’s surface. They are then matched and measured to meet the highest efficiency.
When you purchase a rebuilt converter from us, you are getting a converter that includes all new parts. All of these internal parts are replaced. The only thing we don’t change out is the canister you returned to us that houses your broken converter. Even better, you get a full 2-year warranty with every rebuilt converter that leaves our factory.
If you don’t have an ultrasonic converter available to be rebuilt, then you may purchase a new one or rebuilt one from us. Contact us to receive a free estimate on your converter, booster, or horn.
Branson converters
| MODEL | USED WITH | PART NUMBER |
|---|---|---|
| Branson 402 | 800 Series 20 kHz | 101-135-014 |
| Branson 803 | 800 Series 20 kHz | 101-135-040 |
| Branson 902J | 900 Series 20 kHz | 101-135-047 |
| Branson 902RA | 900 Series 40kHz | |
| Branson 922JA | 900 Series 20kHz | 101-135-049 |
| Branson CJ-20 | 2000, 2000x Series 20kHz | 101-135-059R |
| Branson 502 | 1170, 1300 20kHz | 101-135-032 |
| Branson 102C | Models 182/184V or P20kHz Military style RF connector |
101-135-066R |
| Branson 802 | 8600 Press welder | 101-135-034 |
| Branson 108 | Model 186 | 108-006-883 |
| Branson 103 | Model 187 | 101-135-039 |
| Branson 105 | Model 188P | |
| Branson 502Short | Model 1170, 1300 | 125-135-086 |
| Branson 4TH | ||
| Branson 4TJ | 40 kHz | 101-135-041 |
| Branson 4TP | 40 kHz | 101-135-068 |
| Branson 4TR | 40 kHz | 101-135- |
CR converters
| Frequency | RF Connection | Description | Branson EDP No. |
|---|---|---|---|
| 20 kHz | S | CR-20S | 125-135-115R |
| 30 kHz | S | CR-30S | 101-135-081R |
| 40 kHz | S | CR-40S | 101-135-067R |
| 20 kHz | C | CR-20C | 159-135-210R |
| 30 kHz | C | CR-30C | 159-135-213R |
| 40 kHz | C | CR-40C | 159-135-215R |
CH converters
| Frequency | RF Connection | Description | Branson EDP No. |
|---|---|---|---|
| 20 kHz | S | CR-20S | 159-135-075R |
| 30 kHz | S | CR-30S | 101-135-071R |
| 20 kHz | C | CR-20C | 159-135-211R |
| 30 kHz | C | CR-30C | 159-135-214R |
CS converters
| Frequency | RF Connection | Description | Branson EDP No. |
|---|---|---|---|
| 20 kHz | S | CR-20S | 159-135-138R |
| 30 kHz | S | CR-30S | 159-135-110R |
| 20 kHz | C | CR-20C | 159-135-212R |
| 30 kHz | C | CR-30C | 159-135-212R |
2000 series
| Frequency | Description |
|---|---|
| 15KHz | |
| 20KHz | CJ-20, CR-20, CS-20 |
| 30KHz | CS-30 CJ-30, CA-30, CH-30 |
| 40KHz | 4TJ, 4TR, 4TP, 4TF |
900 series
| Frequency | Description |
|---|---|
| 15KHz | 915AEJ |
| 20KHz | 932, 922JA, 502, 922RA, 902JA, 902RA |
| 40KHz | 4TJ ,4TR, 4TP, 4TF |
800 series
| Frequency | Description |
|---|---|
| 20KHz | 502,402,102,108,105 TW1,TW2,TW3 |
| 40KHz | 4TJ ,4TR, 4TP, 4TF |
Dukane transducers/ converters
| Dukane Style | Part# | Dukane Welder Models |
|---|---|---|
| Heavy Duty | 110-3122 | 43A250, 43A255, 43D255 43E255, 43A260, 43B260 |
| Magnum | 110-3122A |
Used in 210, 220 compatible
With older models. 43A250,43A255, 43D255 43E255, 43A260, 43B260 |
| Standard 40 KHz | 110-3429 | For all Dukane 40KHz using 43A240 press/thruster and generator of 700 watts or less |
| Slimline | 110-3168 | This 20KHz using small form transducer with 500, 1000, 1200, 1500, 1600, 1700, 1800 and 2000 watt. |
Probes
| Frequency | Description |
|---|---|
| 20 KHz | 41S20S |
| 20 KHz | 41c30-185 |
| 40 KHz | 41c28 |
Herrmann ultrasonic converters
| Ultrasonic Welder | Converter Model |
|---|---|
| A-KHS | 20-S-IP65-L |
| CCS | 20-S-KC |
| CCS | 20-S-KC-HF |
| KHS | 30-S-IP65-L |
Telsonic converters
| Types |
|---|
| Torsional Converters |
| Screening Converters |
| Linear weld converters |
Sonics & materials converters
| Model |
|---|
| CV15 |
| CV11 |
| CV232 |
| CV233 |
| CV233X |
| CV23 |
| CV234 |
| CV154 |
| CV-16 |
| ALL FREQUENCIES 15kHz, 20kHz, 40kHz |