Impressively-Rebuilt Ultrasonic Converters

The purpose of rebuilding converters is to save you money when compared to buying a brand-new one instead. With that in mind, USCT doesn’t just go right into offering you rebuilt ultrasonic converters when you reach out to us.

When you send your converter to USCT, we will perform a free physical examination and test to find out exactly why your converter failed. Through these tests and examinations, we can determine if it was, in fact, the converter that caused your problems or not. Sometimes, we find that it is not the converter at all, but rather something else in the welder causing the problem—such as a failed horn or bad amplitude control board.

Once we know the cause of your problem, we can then begin to offer you the solutions you actually need so you don’t have to waste any money getting your system back into working order.

Rebuilt Rebuilding Dukane & Branson Ultrasonic Converters

The main component of a converter, no matter the manufacturer, is known as the driver. The driver includes 4-6 piezoelectric ceramics in a 20 kHz system and 2-4 ceramics at various other frequencies. These ceramics are separated by stainless steel wafers that distribute positive and negative ground across each ceramic’s surface. They are then matched and measured to meet the highest efficiency.

When you purchase a rebuilt converter from us, you are getting a converter that includes all new parts. All of these internal parts are replaced. The only thing we don’t change out is the canister you returned to us that houses your broken converter. Even better, you get a full 2-year warranty with every rebuilt converter that leaves our factory.

If you don’t have an ultrasonic converter available to be rebuilt, then you may purchase a new one or rebuilt one from us. Contact us to receive a free estimate on your converter, booster, or horn.

Branson Converters

MODEL

USED WITH

PART NUMBER

Branson 402

800 Series 20 kHz

101-135-014

Branson 803

800 Series 20 kHz

101-135-040

Branson 902J

900 Series 20 kHz

101-135-047

Branson 902RA

900 Series 40kHz

 

Branson 922JA

900 Series 20kHz

101-135-049

Branson CJ-20

2000, 2000x Series 20kHz

101-135-059R

Branson 502

1170, 1300 20kHz

101-135-032

Branson 102C

Models 182/184V or P20kHz Military style RF connector

101-135-066R

Branson 802

8600 Press welder

101-135-034

Branson 108

Model 186

108-006-883

Branson 103

Model 187

101-135-039

Branson 105

Model 188P

 

Branson 502Short

Model 1170, 1300

125-135-086

Branson 4TH

   

Branson 4TJ

40 kHz

101-135-041

Branson 4TP

40 kHz

101-135-068

Branson 4TR

40 kHz

101-135-

     

CR Converters

Frequency

RF Connection

Description

Branson EDP No.

20 kHz

S

CR-20S

125-135-115R

30 kHz

S

CR-30S

101-135-081R

40 kHz

S

CR-40S

101-135-067R

20 kHz

C

CR-20C

159-135-210R

30 kHz

C

CR-30C

159-135-213R

40 kHz

C

CR-40C

159-135-215R

       

CH Converters

Frequency

RF Connection

Description

Branson EDP No.

20 kHz

S

CR-20S

159-135-075R

30 kHz

S

CR-30S

101-135-071R

20 kHz

C

CR-20C

159-135-211R

30 kHz

C

CR-30C

159-135-214R

       

CS Converters

Frequency

RF Connection

Description

Branson EDP No.

20 kHz

S

CR-20S

159-135-138R

30 kHz

S

CR-30S

159-135-110R

20 kHz

C

CR-20C

159-135-212R

30 kHz

C

CR-30C

159-135-212R

       

2000 Series

Frequency

Description

15KHz

 

20KHz

CJ-20, CR-20, CS-20

30KHz

CS-30 CJ-30, CA-30, CH-30

40KHz

4TJ, 4TR, 4TP, 4TF

   

900 Series

Frequency

Description

15KHz

915AEJ

20KHz

932, 922JA, 502, 922RA, 902JA, 902RA

40KHz

4TJ ,4TR, 4TP, 4TF

   

800 Series

Frequency

Description

20KHz

502,402,102,108,105

TW1,TW2,TW3

40KHz

4TJ ,4TR, 4TP, 4TF

   

Dukane Transducers/Converters

Dukane Style

Part#

Dukane Welder Models

Heavy Duty

110-3122

43A250, 43A255, 43D255
43E255, 43A260, 43B260

Magnum

110-3122A

Used in 210, 220 compatible

With older models.

43A250,43A255, 43D255

43E255, 43A260, 43B260

Standard 40 KHz

110-3429

For all Dukane 40KHz using
43A240 press/thruster and
generator of 700 watts or less

Slimline

110-3168

This 20KHz using small form transducer with 500, 1000, 1200, 1500, 1600, 1700, 1800 and 2000 watt.

     

Probes

Frequency

Description

20 KHz

41S20S

20 KHz

41c30-185

40 KHz

41c28

   

Herrmann Ultrasonic Converters

Ultrasonic Welder

Converter Model

A-KHS

20-S-IP65-L

CCS

20-S-KC

CCS

20-S-KC-HF

KHS

30-S-IP65-L

   

Telsonic Converters

Types

Torsional Converters

Screening Converters

Linear weld converters

 

Sonics & Materials Converters

Model

CV15

CV11

CV232

CV233

CV233X

CV23

CV234

CV154

CV-16

ALL FREQUENCIES 15kHz, 20kHz, 40kHz